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Description
- Four different lube versions
- Driven by precision ball screw drive in rolled design tolerance grade T7 in accordance with DIN 69051 with single nut set to zero-clearance
- High traversing speeds thanks to large leads with simultaneously high precision over long lengths
- Repeatability of up to ± 05 mm
- Protection of installation elements through a cover plate and two cover strips and cover "Resist" for increased protection
Features
- Screw support for the realization of high speeds on long assembly lengths for CKK-200
Product description
Compact Modules with Ball Rail Systems and ball screw drive are characterized by their high power density due to their compact dimensions. Externally, the Compact Modules can be recognized by their relatively flat construction. The width to height ratio of all types is around 2:1.
Structure and attachments
| 1) | Motor attachment – flanged type and coupling |
| 2) | Motor attachment – timing belt side drive |
Structural design
1 Ball Screw Assembly with zero-backlash Single Nut
2Drive-side end block
3Carriage with integrated Runner Block
4 Cover plate
5Cover strip made of reinforced PU strip
6 End block
7 Frame
Attachments:
8 Connection plate
9 Magnetic sensor
10 Mounting channel
11 Socket/plug
12 Flange and coupling
13 Belt side drive
14 Motor
Screw support for Compact Module CKK-200
Structural design:
- Guidance of the screw supports in the frame.
Features:
- High speed over longer lengths of up to 5500 mm.
- Elastomer buffer provides cushioning between carriage and screw supports.
- Screw supports are maintenance-free.
- Screw supports are protected by the cover sheet and cover strips.
- The screw supports prevent the cover sheet from sagging in all directions.
Caution: Screw support is designed for horizontal operation only.
Lubrication versions
Lube version LSS, LPG
- Grease lubrication with manual grease gun via frame, carriage or via connection plate
| 1) | Connection plates |
Lube version LCF, LCO
- 3 lube fittings
- Prepared for connection to central lubrication systems
Notes:
LSS:
- Initial lubrication by Bosch Rexroth
- Relubrication using manual grease gun
LPG:
- Ball Rail System and Ball Screw Assembly only with corrosion prevention
- Relubrication using manual grease gun
- Basic lubrication required
LCF:
- Prepared for connection to central lubrication systems for liquid grease (NLGI grade 00 in accordance with DIN 51818)
- • Lubrication with liquid grease only via single-line piston distributor system
- Basic lubrication required
LCO:
- Prepared for connection to central lubrication systems for oil
- Oil lubrication only via single-line piston distributor system
- Runner Block and Ball Screw Assembly nut with integrated non-return valves
- Basic lubrication required
“Resist” cover
1) Cover plate
2) Connection plate
3) Sealing profile from FKM
4) Bracket for sealing profile
5) Mounting bracket for cover plate
6) Guideway for sealing profile
7) Toothed sealing profile
8) Connections for central lubrication system (see Chapter "Maintenance”)
Design:
- Sizes: CKK -110, -145, -200
- For versions with connection plate
Characteristics:
- Increased protection through toothed sealing profile
- Perfect integration of the sealing profile is provided by the integrated guideway on the carriage
- Sealing profile made of flexible FKM material
- LABS free (substances impairing the wetting properties)
- Sealing profile interchangeable
- Short-term temperature resistance of the sealing profile up to 300°C
- Suitable for dry chip loading with aluminum chips and handling of components during welding application
- Selectable for all lubrication types
Technical data
| 1) | Applicable to CKK-110, -145, -200 with Resist cover |
Maximum values for each size
| Size | CKK-070 | CKK-090 | CKK-110 | CKK-145 | CKK-200 | |
| C | N | 3830 | 7505 | 32035 | 76025 | 121185 |
| Cbs | N | 2370 | 4100 | 13320 | 16920 | 34200 |
| Cfb | N | 1600 | 6900 | 13400 | 17000 | 26000 |
| Mt | Nm | 77 | 203 | 1057 | 3345 | 7877 |
| ML 1) | Nm | 111 | 244 | 1361 | 3801 | 10604 |
| Mx max | Nm | 77 | 203 | 396 | 1267 | 2750 |
| My max 1) | Nm | 111 | 244 | 510 | 1440 | 3701 |
| Mz max 1) | Nm | 60 | 132 | 240 | 683 | 1744 |
| Fy max | N | 2070 | 4050 | 5650 | 13660 | 19925 |
| Fz1 max | N | 3830 | 7505 | 12000 | 28800 | 42300 |
| Fz2 max | N | 3830 | 7505 | 12000 | 28800 | 42300 |
| Lmax | mm | 650 | 750 | 1500 | 1800 | 2200 2) |
| amax | m/s² | 50 | ||||
| vmax | m/s | 0.25 | 1.13 | 1.22 | 2.53 | 1.58 |
| 1) | The maximum values deviate for carriages with a variable centerline-to-centerline distance. |
| 2) | with screw support (SPU) Lmax = 5500 mm |
| Maximum values depends on the selected configuration. |
Legend
| Symbol | Description | Unit |
| C | Dynamic load capacity, linear guide | N |
| Cbs | Dynamic load capacity, ball screw drive | N |
| Cfb | Dynamic load capacity, fixed bearing | N |
| Mt | Dynamic torsional moment load capacity | Nm |
| ML | Dynamic longitudinal moment load capacity | Nm |
| Mx max | Maximum admissible torsional moment around the x-axis | Nm |
| My max | Maximum admissible torsional moment around the y-axis | Nm |
| Mz max | Maximum admissible torsional moment around the z-axis | Nm |
| Fy max | Maximum dynamic load in y-direction | N |
| Fz1 max | Maximum dynamic load in z-direction | N |
| Fz2 max | Maximum dynamic load in z-direction | N |
| Lmax | Maximum length | mm |
| amax | Maximum acceleration travel | m/s2 |
| vmax | Maximum permissible speed | m/s |
Dimensions
Dimensions
| Size | CKK-070 | CKK-090 | CKK-110 | CKK-145 | CKK-200 | |
| A | mm | 70 | 90 | 110 | 145 | 200 |
| H | mm | 32 | 40 | 50 | 65 | 100 |
| H1 | mm | 44.5 | 56 | 66 | 85 | 127 |
Mounting
Magnetic sensor with free cable end
1 Socket and plug
2 Sensor
3 Mounting duct
Alternatively, the sensor can also be attached by switch mounting plate and cable holder.
See the magnetic sensor with plug.
| 1) | Set screw for retention |
| 2) | Active surface |
Additional component/actuation
A mounting duct is needed to fasten the sensors and cable guides. This is suspended at the side in a slot at the Compact Module and secured with set screws (4).
The set screws are included.
The sensors are pushed into the upper T-slot (CKK/CKR-090,-110 and CKK-145) or into the lower T-slot (CKR-145, CKK/CKR-200) of the mounting duct and secured with set screws.
Switch activation is done by magnets in the carriage.
Socket - plug
Notes:
Socket and plug are not wired.
This allows optimal assignment of switching positions during start-up.
One plug is included.
The plug can be installed in three directions.
For further information, see the "Socket - plug” view.
CKK/CKR-200
Magnetic sensor with plug
1 Sensor
2 Switch mounting plate including set screws (loose) and square nut 2a
3 Cable holder including set screw (loose)
Attachment/Actuation
A switch mounting plate (2) is required to attach the sensors. This is suspended in the upper slot on the Compact Module and secured with set screws (4).
The sensors are pushed into the respective slot on the switch mounting plate and secured with one set screw.
The square nut with set screw (2a) serves as a fixed stop for the sensor (switching position when changing sensors). Parts are included in the scope of delivery of the sensor mounting kit.
Switch activation is done by magnets in the carriage.
Overview
Inductive sensors and mechanical switches for CKK/CKR-200
1 Socket and plug
2 Mechanical switch (with attachments)
3 Inductive sensor (with attachments)
4 Switching cam (attachment only at the connection plate)
5 Cable duct
Alternatively, the connection line of the switches can also be attached by cable holder.
Attachment/actuation
The switches are suspended in the upper slot on the Compact Module and secured with set screws (6).
The actuation is done using switching cams (4). This is attached with the screws to the connection plate. Fastening screws are included.
Cable duct
- The additional component is done in the lateral slots of the frame. Fastening screws widen the profile and give the cable duct a secure hold.
The cable duct will accommodate up to two cables for mechanical switches and three cables for proximity switches.
Fastening screws are included.
Accessories
Combination examples
| 1) | End of range (‒) |
| 2) | Reference |
| 3) | End of range (+) |
| 4) | Sensors with plug |
| 5) | Sensors with free cable end |
| 6) | Plug |
| 7) | Sensor extensions |
| 8) | Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant |
| 9) | Plug |
| 10) | Adapter |
| 1) | End of range (‒) |
| 2) | Reference |
| 3) | End of range (+) |
| 4) | Screw plug |
| 5) | Sensors with plug |
| 6) | Sensors with free cable end |
| 7) | Sensors with plug |
| 8) | Plug |
| 9) | Passive distributor |
| 10) | Holding plate |
| 11) | Passive distributor |
| 12) | Extensions for passive distributors |
| 13) | Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant |
| 14) | Higher-level control system |
Clamping fixtures for Compact Modules
Clamping fixtures for Compact Modules
Sliding blocks and springs for Compact Modules
Sliding blocks and springs for Compact Modules
Strips for Compact Modules
Strips for Compact Modules
Centering rings for Compact Modules
Centering rings for Compact Modules
Covers for Compact Modules
Covers for Compact Modules
Connection plate for CKK-070
Connection plate for CKK-070
Connection plates for CKK 090 … 200, R0375...15
Connection plates for CKK 090 … 200, R0375...15
Connection plates for CKK 090 … 200, R0375...10
Connection plates for CKK 090 … 200, R0375...10
Magnetic sensor with free line end
Magnetic sensor with free line end
Magnetic sensor with M8x1 plug
Magnetic sensor with M8x1 plug
Proximity sensor with free line end
Proximity sensor with free line end
Proximity sensor with M8x1 plug
Proximity sensor with M8x1 plug
Additional components for inductive sensor
Additional components for inductive sensor
Mechanical switch
Mechanical switch
Mechanical switch with M8x1 plug
Mechanical switch with M8x1 plug
Additional components for mechanical switch
Additional components for mechanical switch
Extension pieces - assembled on one side
Extension pieces - assembled on one side
Extension pieces - assembled on two sides
Extension pieces - assembled on two sides
Plug-in connector
Plug-in connector
Adapter
Adapter
Passive distributors
Passive distributors
Holding clip
Holding clip
Plug screw
Plug screw
Extension pieces
Extension pieces
Socket and plug
R117560102
Socket and plug
R117560102
Socket and plug
R037540000
Socket and plug
R037540000
Socket and plug
R117500153
Socket and plug
R117500153
Mounting duct
Mounting duct
Switching angle
Switching angle
Switch mounting plate
Switch mounting plate
Cable holder
Cable holder
Safety Instructions
Required and supplementary documentation
For further instructions and information, please refer to the documentation for this product.
You can find PDF files of these documents on the Internet at www.boschrexroth.com/mediadirectory.
We would also be happy to send you the documents that you want.
If you are unsure about using this product, please contact Bosch Rexroth.
Ordering codes
Order overview
| Size | Part number | Short product name | CAD data | Buy |
| CKK-070 | R036020000 | CKK-070-NN-1 | ||
| CKK-090 | R036030000 | CKK-090-NN-1 | ||
| CKK-110 | R036040000 | CKK-110-NN-1 | ||
| CKK-145 | R036050000 | CKK-145-NN-1 | ||
| CKK-200 | R036060000 | CKK-200-NN-1 |
Explanation of short product name
| Compact Module CKK example | CKK-110-NN-1 | |
| System | C = | Compact Module |
| Linear guide | K = | Ball Rail System |
| Drive | K = | Ball screw assembly |
| Size | 110 = | 070/090/110/145/200 |
| Version | NN = | Normal version |
| Generation | 1 = | Product generation 1 |
Downloads
 | Declaration of Incorporation for single axis Linear Motion Systems Certificate | R320103141 | 2020-06-01 | All languages | PDF | 409k Product Groups: Linear axes and electromechanical cylinders |
| Safety Instructions for Linear Motion Systems Manual | R320103152_en | 2015-01-01 | English | PDF | 593k Product Groups: Linear axes and electromechanical cylinders |
| Compact Modules CKK, CKR Catalog | R999000499 | 2022-02-01 | English | PDF | 24.8MB Product Groups: Compact Modules Compact Modules CKK, CKR |
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