Compact Modules with ball screw drive CKK-200-NN-1

Компактные модули с шариковинтовым приводом CKK-200-NN-1 Bosch Rexroth представляют собой устройства, которые используют для автоматизации различных процессов в промышленности. 

Компактные модули CKK-200-NN-1 выполняют следующие задачи: 

• точное и плавное перемещение объектов в горизонтальной плоскости. Модули могут использоваться для перемещения различных грузов, оборудования или инструментов;
• регулирование положения объектов в пространстве. Это является важным, когда необходима высокая точность и стабильность положения;
• эти модули CKK-200-NN-1 легко интегрируются в системы автоматизации производства. Их можно совмещать с различными контроллерами и программным обеспечением, тем самым управлять ими с помощью компьютера или другого устройства;
• эти устройства изготавливаются из высококачественных материалов и обладают прочной конструкцией. Они могут выдерживать высокие нагрузки и работать в тяжелых условиях, обеспечивая долгий срок службы.
• данные модули легко установить и настроить. У них простая система обслуживания, что упрощает их эксплуатацию и увеличивает эффективность работы.

Компактные модули с шариковинтовым приводом CKK-200-NN-1 чаще всего используют в автомобильной, машиностроительной, электронной и пищевой промышленностях. Также они применяются в производственных линиях, робототехнике, автоматических складах и других сферах, где требуется точное и надежное перемещение объектов.

Принцип работы компактных модулей CKK-200-NN-1 заключается в использовании шариковинтового механизма. Шариковинтовой привод преобразует вращательное движение винта в линейное перемещение объекта. Винт снабжен шариками, которые перемещаются по специальным канавкам внутри гайки. При вращении винта гайка перемещается вдоль винта, обеспечивая линейное перемещение объекта. Управление модулем осуществляется с помощью контроллера, который управляет вращением винта и регулирует его скорость и положение.
 

Description

Features

• Screw support for the realization of high speeds on long assembly lengths for CKK-200

Product description

Structure and attachments

1)	Motor attachment – flanged type and coupling
2)	Motor attachment – timing belt side drive

Structural design

1 Ball Screw Assembly with zero-backlash Single Nut

2Drive-side end block

3Carriage with integrated Runner Block

4 Cover plate

5Cover strip made of reinforced PU strip

6 End block

7 Frame

Attachments:

8 Connection plate

9 Magnetic sensor

10 Mounting channel

11 Socket/plug

12 Flange and coupling

13 Belt side drive

14 Motor

Attachments

• Motor attachments with mount and coupling or via timing belt side drive

• Mounting kits for motors according to customer requirements

• Maintenance-free servomotors with selectable brake and mounted feedback

• Magnetic sensors, switch activation without additional switch tag

• Socket and plug

• Aluminum mounting channel for sensors

Motor attachment with flange and coupling

A motor can be attached to all Compact Modules with Ball Screw Assembly by means of a flange and coupling.

The flange serves to fasten the motor to the Compact Module and acts as a closed housing for the coupling.

The motor’s drive torque is transmitted stress-free through the coupling to the Compact Module’s drive shaft.

Our standard couplings compensate for the system’s thermal expansion.

1)	Motor
2)	Flanged type
3)	Coupling
4)	Compact module

Structural design belt side drive

All Compact Modules with Ball Screw Assembly offer the option of attaching the motor via a belt side drive. This makes the overall length shorter than when attaching the motor with flange and coupling. The space-saving, closed pulley housing serves as protection for the belt and as a motor bracket.

In addition, various gear ratios are also available (depending on size):

• i = 1

• i = 1.5

• i = 2

The belt side drive can be mounted in four different directions:

• below, above (RV01 and RV02)

• left, right (RV03 and RV04)

1) Pulley housing made of anodized aluminum frame

2) Compact Module

3) Support bearing on screw journal with size CKK-070

4) Timing belt

5) Motor

6) Timing belt

7) Cover

8) Belt pulleys with tensioning units

9) Cover plate

Design/options for guideway (frame), carriages, connection plates, see section “Dimensions”

1)	Guideway (frame)
2)	Carriages
3)	Connection plates

1)	Mount and coupling (MF01)
2)	Timing belt side drive (RV01–RV04)

1 Linear Motion System

2 Motor

3 Motor connector

4 Mount and coupling

5 Timing belt side drive

Lubrication versions

Lube version LSS, LPG

• Grease lubrication with manual grease gun via frame, carriage or via connection plate

1)	Connection plates

A Drive side

Lube version LCF, LCO

• 3 lube fittings

• Prepared for connection to central lubrication systems

A Drive side

1 Lube connection, Runner Block left

2 Lube connection, Runner Block right

3 Lube connection, Ball Screw Assembly

Notes:

LSS:

• Initial lubrication by Bosch Rexroth

• Relubrication using manual grease gun

LPG:

• Ball Rail System and Ball Screw Assembly only with corrosion prevention

• Relubrication using manual grease gun

• Basic lubrication required

LCF:

• Prepared for connection to central lubrication systems for liquid grease (NLGI grade 00 in accordance with DIN 51818)

• • Lubrication with liquid grease only via single-line piston distributor system

• Basic lubrication required

LCO:

• Prepared for connection to central lubrication systems for oil

• Oil lubrication only via single-line piston distributor system

• Runner Block and Ball Screw Assembly nut with integrated non-return valves

• Basic lubrication required

Screw support for Compact Module CKK-200

Structural design:

• Guidance of the screw supports in the frame.

Features:

• High speed over longer lengths of up to 5500 mm.

• Elastomer buffer provides cushioning between carriage and screw supports.

• Screw supports are maintenance-free.

• Screw supports are protected by the cover sheet and cover strips.

• The screw supports prevent the cover sheet from sagging in all directions.

Caution: Screw support is designed for horizontal operation only.

“Resist” cover

1) Cover plate

2) Connection plate

3) Sealing profile from FKM

4) Bracket for sealing profile

5) Mounting bracket for cover plate

6) Guideway for sealing profile

7) Toothed sealing profile

8) Connections for central lubrication system (see Chapter "Maintenance”)

Design:

• Sizes: CKK -110, -145, -200

• For versions with connection plate

Characteristics:

• Increased protection through toothed sealing profile

• Perfect integration of the sealing profile is provided by the integrated guideway on the carriage

• Sealing profile made of flexible FKM material

• LABS free (substances impairing the wetting properties)

• Sealing profile interchangeable

• Short-term temperature resistance of the sealing profile up to 300°C

• Suitable for dry chip loading with aluminum chips and handling of components during welding application

• Selectable for all lubrication types

Technical data

Suitable loads

Regarding the desired service life, loads for Fmgw, Fmbsshould not exceed around 20 % of the dynamic characteristic values (Cgw, Cbs).

See Chapter "Project planning notes", document "Calculation".

Do not exceed the technical data for the Linear Motion System.

Note on dynamic load capacities and moments (see the table)

Determination of the dynamic load ratings and moments is based on a total travel of 100,000 m.

Often only 50,000 m are actually stipulated. For comparison: Multiply values C, Mt and ML from the table by 1.26.

1)	Applicable to CKK-110, -145, -200 with Resist cover

Note: Observe the document "Calculation" in the section "Project planning notes".

Load capacities and moments

Size			CKK-200
Lca	without connection plate 1)	mm	79,5																254,5																255,5 … 429,5
	With connection plate 2)	mm	190																305																-
LW		mm	-																175 3)																176 … 350 3) 4)
d0 x P		mm	32 x 5				32 x 10				32 x 20				32 x 32				32 x 5				32 x 10				32 x 20				32 x 32				32 x 5	32 x 10	32 x 20	32 x 32
Number SPU			0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0
Cgw		N	74600																121185
Cbs		N	23310				34200				21240				21060				23310				34200				21240				21060				23310	34200	21240	21060
Cfb		N	26000
Mt		Nm	4849																7877
ML		Nm	1053																10604																60,59 x Lw 5)
Mx max		Nm	1375																2750
My max		Nm	299																3701																21,14 x Lw 5)
Mz max		Nm	299																1744																9,97 x Lw 5)
Fy max		N	12265																19925
Fz1 max		N	21150																42300
Fz2 max		N	21150																42300
ly		cm⁴	612
lz		cm⁴	3008
Z1	without connection plate	mm	36
	With connection plate	mm	63
	with connection plate for cover Resist	mm	86.4

1)	In the design “without connection plate” the carriage length Lca corresponds to the measurement from the outer edge to the outer edge of the fixing screw. Dynamic parameters and maximum permissible loads are valid only when connecting the fixing screw via customer attachment.
2)	The connection plate is mounted on the carriage design “without connection plate.” For the design with connection plate, the carriage length Lca corresponds to the length of the connection plate.
3)	A variable centerline-to-centerline distance LW is only possible for the carriage design "without connection plate.” The centerline-to-centerline distance between the minimum and maximum distance can be freely chosen in millimeter steps.
4)	Screw support (SPU) is not available for carriage design with centerline-to-centerline distance LW .
5)	For the variable LW, ML, My max and Mz max must be determined according to the selected center-to-center distance LW.

Note: Observe the document "Calculation" in the section "Project planning notes".

General technical data

Size			CKK-200
Lca	without connection plate 1)	mm	79,5																254,5																255,5 … 429,5
	With connection plate 2)	mm	190																305																-
LW		mm	-																175 3)																176 … 350 3) 4)
d0 x P		mm	32 x 5				32 x 10				32 x 20				32 x 32				32 x 5				32 x 10				32 x 20				32 x 32				32 x 5	32 x 10	32 x 20	32 x 32
Number SPU			0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0
Lad	without connection plate	mm	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5	235.5	360.5	485.5	120.5
	With connection plate	mm	10	-			10	-			10	-			10	-			70	185	310	435	70	185	310	435	70	185	310	435	70	185	310	435	-
smin 5)		mm	80
Lmax		mm	2200	3500	4600	5500	2200	3500	4600	5500	2200	3500	4600	5500	2200	3500	4600	5500	2200	3600	4700	5500	2200	3600	4700	5500	2200	3600	4700	5500	2200	3600	4700	5500	2200
mca	without connection plate	kg	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2
	With connection plate	kg	5.5	-			5.5	-			5.5	-			5.5	-			8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	-
kg fix		kg	4.06
kg var		kg/mm	0.0296

1)	In the design “without connection plate” the carriage length Lca corresponds to the measurement from the outer edge to the outer edge of the fixing screw. Dynamic parameters and maximum permissible loads are valid only when connecting the fixing screw via customer attachment.
2)	The connection plate is mounted on the carriage design “without connection plate.” For the design with connection plate, the carriage length Lca corresponds to the length of the connection plate.
3)	A variable centerline-to-centerline distance LW is only possible for the carriage design "without connection plate.” The centerline-to-centerline distance between the minimum and maximum distance can be freely chosen in millimeter steps.
4)	Screw support (SPU) is not available for carriage design with centerline-to-centerline distance LW .
5)	Minimum required travel distance to ensure a reliable lubrication distribution.

Length calculation

For length calculation values, see the "General Technical Data" table.

Modulus of elasticity E of the Linear Motion System

Effective stroke

Stroke: Maximum distance from carriage center to the outer-most switch activation points.

Excess travel: Excess travel must be greater than braking distance. The acceleration travel can be adopted as the guideline value for the braking distance.

Mass of the Linear Motion System

Weight calculation:
- without motor
- without switch mounting
- without motor attachment

Note: Observe the document "Calculation" in the section "Project planning notes".

Drive data

Size			CKK-200
Lca	without connection plate 1)	mm	79,5																254,5																255,5 … 429,5
	With connection plate 2)	mm	190																305																-
d0 x P		mm	32 x 5				32 x 10				32 x 20				32 x 32				32 x 5				32 x 10				32 x 20				32 x 32				32 x 5	32 x 10	32 x 20	32 x 32
Number SPU			0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0	1	2	3	0
mca	without connection plate	kg	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	3.2	3.4	3.6	3.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2	5.4	5.6	5.8	5.2
	With connection plate	kg	5.5	-			5.5	-			5.5	-			5.5	-			8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	8.9	9.1	9.3	9.5	-
kJ fix	without connection plate	kg·mm²	71.348	71.474	71.601	71.728	76.612	77.119	77.625	78.132	93.299	95.326	97.352	99.378	127.391	132.578	137.766	142.953	72.741	72.867	72.994	73.121	82.185	82.691	83.198	83.705	115.59	117.676	119.643	121.669	184.455	189.642	194.83	200.018	72.741	82.185	115.59	184.455
	With connection plate	kg·mm²	72.867	-			82.691	-			117.616	-			189.642	-			75.147	75.274	75.4	75.527	91.81	92.317	92.823	93.33	154.092	156.118	158.145	160.171	283.02	288.207	293.395	298.583	-
kJ var		kg·mm	0.605				0.64				0.639				0.617				0.605				0.64				0.639				0.617				-
kJ m		mm²	0.633				2.533				10.132				25.938				0.633				2.533				10.132				25.938				-
MRs		Nm	1.1	1.2		1.4	1.1	1.2	1.4	1.5	1.15	1.3	1.5	1.7	1.25	1.4	1.7	1.9	1.2	1.3		1.5	1.2	1.3	1.5	1.6	1.25	1.4	1.6	1.8	1.35	1.5	1.8	2	1.2		1.25	1.35
amax		m/s²	17.9				30.7				50								17.9				30.7				50								17.9	30.7	50

1)	In the design “without connection plate” the carriage length Lca corresponds to the measurement from the outer edge to the outer edge of the fixing screw. Dynamic parameters and maximum permissible loads are valid only when connecting the fixing screw via customer attachment.
2)	The connection plate is mounted on the carriage design “without connection plate.” For the design with connection plate, the carriage length Lca corresponds to the length of the connection plate.

Note: For the max. drive torque Mp and max. speed vmax see section on "Diagrams / Characteristic curves".

Mass moment of inertia of the linear system

Determination of translative mass moment of inertia of the external load

Note: Observe the document "Calculation" in the section "Project planning notes".

Drive data for motor attachment via mount and coupling

Size	Motor	Coupling		Mount and coupling
		McN	Jc	mfc
		Nm	10‑6 kgm2	kg
CKK-200	MS2N06	50	210	1,80
	MS2N07	98	390	2,25

Normal operating conditions

Size		CKK-200
Permissible ambient temperature with Rexroth servo motor 1)		​0 °C ... +40 °C
Permissible ambient temperature for mechanical system 2)		-10 °C ... +60 °C
smin 3)	mm	80

1)	Performance losses from 40°C
2)	No passing below the dew point
3)	Minimum required travel distance to ensure a reliable lubrication distribution.

Note: Contamination is not permitted!

Legend

Symbol	Description	Unit
amax	Maximum acceleration travel	m/s2
BASA	Ball screw assembly	-
Bt	Belt type	-
Cgw	Dynamic load capacity, linear guide	N
Cbs	Dynamic load capacity, ball screw drive	N
Cfb	Dynamic load capacity, fixed bearing	N
d0	Nominal diameter of ball screw drive	mm
Fmbs	Dynamic equivalent load on bearing of the Ball Screw Assembly	N
Fmgw	Dynamic equivalent load on bearing of the guideway	N
Fy max	Maximum dynamic load in y-direction	N
Fz1 max	Maximum dynamic load in z-direction	N
Fz2 max	Maximum dynamic load in z-direction	N
i	Transmission	-
ly	Y-axis planar moment of inertia	cm4
lz	Z-axis planar moment of inertia	cm4
Jc	Mass moment of inertia of the coupling	kgm2
Js	Mass moment of inertia of the linear system	kgm2
Jsd	Reduced mass moment of inertia of timing belt side drive on the motor journal	kgm2
Jt	Translatory mass moment of inertia of external load based on the Linear Motion System screw journal	kgm2
kg fix	Constant for fixed portion of the mass	kg
kg var	Constant for variable-length portion of the mass	kg/mm
kJ fix	Constant for fixed-length portion of mass moment of inertia	kgmm2​
kJ m	Constant for mass-specific portion of mass moment of inertia	mm2
kJ var	Constant for variable-length portion of mass moment of inertia	kgmm
L	Length of linear motion system	mm
Lad	Additional length	mm
Lca	Carriage length	mm
Lmax	Maximum length	mm
LW	Carriage center-to-center distance	mm
mca	Moved mass of system of carriage	kg
McN	Rated torque of coupling	Nm
mex	Moved external mass	kg
mfc	Mass of mount and coupling	kg
ML	Dynamic longitudinal moment load capacity	Nm
MRs	Frictional torque of system	Nm
MRsd	Friction moment of belt side drive at motor journal	Nm
ms	Mass of the Linear Motion System (without attachments)	kg
msd	Mass of belt side drive	kg
Msd	Maximum permissible drive torque of the timing belt side drive	Nm
Mt	Dynamic torsional moment load capacity	Nm
Mx max	Maximum admissible torsional moment around the x-axis	Nm
My max	Maximum admissible torsional moment around the y-axis	Nm
Mz max	Maximum admissible torsional moment around the z-axis	Nm
P	Screw lead	mm
se	Excess travel (excess travel se should be greater than braking distance. The acceleration travel can be used as a guideline for braking distance.)	mm
seff	Effective stroke	mm
smax	Maximum travel range	mm
smin	Minimum travel	mm
Screw support	Screw support	-
Z1	Application point of the effective force	mm

Diagrams/characteristic curves

Permissible drive torque

The values shown for Mp apply under the following conditions:

• Screw journal without keyway

• No radial loads on screw journal

Caution:

Keep in mind the nominal torque of the coupling being used!

Keep in mind the minimum travel distance smin, see Chapter “Technical data”!

Caution:

Screw journal with keyway:

For reasons of stress concentration and the reduction of the effective diameter, adhere to the maximum values for drive torque!

Caution:

For Ball Screw Assemblies with keyway, the smallest value from the diagrams and the table is valid.

Size	Mp
	Nm
CKK-110, CKK-145	no reduction
CKK-200	48,6

Example of screw journal with keyway

CKK-200		d0 x P
		32 x 32	32 x 10
Length	mm	1500	1500
Mp from diagram	Nm	58,5	39,0
Mp max.	Nm	48,6	48,6
Value for dimensioning	Nm	48,6	39,0

Permissible speed

Observe motor speed!

Observe the minimum travel distance smin, see section “Technical data”!

1)	without screw support

Dimensions

Straightness and flatness tolerance in accordance with DIN EN 12020-2.

Notes: All dimensions are given in mm. Drawings not schematically to scale.

Exact contours and dimensions can be found in the CAD model.

For dimensional drawings for motor attachment, see Chapter "Motor attachment".

For the length calculation of the Linear Motion System see Chapters “Technical data” and “Project planning notes”, document “Calculation”.

Frame dimension drawings

1)	Lubrication bore on both sides (grease lubrication). For more information, see section “Maintenance”
2)	deep
3)	Version

TT	Carriage

Dimensions

Size			CKK-200
b	P9	mm	5
⌀d	h7	mm	16
⌀D1		mm	68
Tolerance for ⌀D1		mm	- 0.01
⌀D2		mm	32
h		mm	3
H3		mm	56
K1			M8
K2		mm	12
K3		mm	46
K4		mm	90
K5		mm	112
K6		mm	85.5
L1		mm	35
L2		mm	47.5
L3		mm	59.5
L4		mm	28
L5		mm	3.5
L7		mm	14
L8		mm	58

1)	For connection plate, see section “Accessories”

A	For switch mounting arrangements
B	For mounting with clamping fixtures
C	For mounting duct
D	For fastening with sliding blocks

Dimensions

Size		CKK-200
A	mm	200
B	mm	150
H	mm	100
H1	mm	127
H2	mm	98.5
N1	mm	25
N2	mm	47.5
N3	mm	84

Option 01 / standard

View from below (ground area)

Option 03 / with central holes

View from below (ground area)

1)

deep

Dimensions, option 03

Size			CKK-200
B1			M8
B2		mm	12
⌀B3	H7	mm	16
B4		mm	3.1
L1		mm	20
L2		mm	40
Tolerance for L2		mm	± 0.01
L3	min	mm	10
L4		mm	35
L5		mm	40
L6		mm	119

Option 04 / with central holes and long hole

View from below (ground area)

1)

deep

Dimensions, option 04

Size			CKK-200
ØB3	H7	mm	16
B4		mm	3.1
B5	H8	mm	16
L1		mm	20
L2		mm	40
Tolerance for L2			± 0.01 mm
L7		mm	60

Carriage dimension drawings

Carriage without connection plate

1)	Fig. 1
2)	Fig. 2
3)	Fig. 3
4)	deep

X	Drive side
Y	Driving runner block
Z/Z1	Lubrication option for grease; closed with set screw. For further information on lubrication see chapter "Maintenance", CKK lubrication.

Dimensions

Size			CKK-200
Picture			1	3
Lca 1)		mm	79,5	254,5	255,5 … 429,5
LW		mm	-	175 2)	176 … 350 2) 3)
A		mm	130
B		mm	60
E			M8
⌀F	H7	mm	8
G		mm	16
H		mm	79.5
T1		mm	16
T2		mm	12

1)	In the design “without connection plate” the carriage length Lca corresponds to the measurement from the outer edge to the outer edge of the fixing screw. Dynamic parameters and maximum permissible loads are valid only when connecting the fixing screw via customer attachment.
2)	A variable centerline-to-centerline distance LW is only possible for the carriage design "without connection plate.” The centerline-to-centerline distance between the minimum and maximum distance can be freely chosen in millimeter steps.
3)	Screw support (SPU) is not available for carriage design with centerline-to-centerline distance LW .

Carriage with connection plate

Dimension diagrams, see section “Accessories,” connection plates

Resist cover

Dimensions

Size	A	B2	C	H	H11	H12	H13	Lca	Z11)
	mm	mm	mm	mm	mm	mm	mm	mm	mm
CKK-200	200	212	27	100	150	82	24	305	86,4

1)	Z1 = application point of the effective force

Legend

Symbol	Description	Unit
L	Length of linear motion system	mm
Lad	Additional length	mm
Lca	Carriage length	mm
LW	Center-to-center distance between carriages	mm
se	Excess travel (excess travel se should be greater than braking distance. The acceleration travel can be used as a guideline for braking distance.)	mm
seff	Effective stroke	mm
smax	Maximum travel range	mm

Project planning information

• Calculation

• Calculation example

Mounting

Caution! Do not secure or support the Compact Module at the end enclosures! The frame is the load-bearing part!

Mounting with clamping fixtures

1)	For Compact Modules with centering holes in the ground area (selection via the guideway option): Use centering rings to better align to other Linear Motion Systems and connection elements.

Size	A	B
	mm	mm
070	82	95
090	102	112
110	126	140
145	161	175
200	222	240

Mounting with sliding blocks

1)	For Compact Modules with centering holes in the ground area (selection via the guideway option): Use centering rings to better align to other Linear Motion Systems and connection elements.

Mounting by means of special modification in the base surface of the frame is possible

Guideway option 03 already includes threaded holes in the ground area of the frame (see dimension drawings).

Special modification in the base surface of the frame

(not available from factory)

1)	Pin hole or thread max. ØB
2)	Distance from frame ends at least 30 mm
3)	Max. C

Size	A	B	C
	mm	mm	mm
070	59	3	7,5
090	76	4	7,5
110	92	5	9,0
145	124	6	13,0
200	119	8	12,0

Magnetic sensor with free cable end

1 Socket and plug

2 Sensor

3 Mounting duct

Alternatively, the sensor can also be attached by switch mounting plate and cable holder.

See the magnetic sensor with plug.

1)	Set screw for retention
2)	Active surface

Additional component/actuation

A mounting duct is needed to fasten the sensors and cable guides. This is suspended at the side in a slot at the Compact Module and secured with set screws (4).

The set screws are included.

The sensors are pushed into the upper T-slot (CKK/CKR-090,-110 and CKK-145) or into the lower T-slot (CKR-145, CKK/CKR-200) of the mounting duct and secured with set screws.

Switch activation is done by magnets in the carriage.

Magnetic sensor with plug

1 Sensor

2 Switch mounting plate including set screws (loose) and square nut 2a

3 Cable holder including set screw (loose)

Attachment/Actuation

A switch mounting plate (2) is required to attach the sensors. This is suspended in the upper slot on the Compact Module and secured with set screws (4).

The sensors are pushed into the respective slot on the switch mounting plate and secured with one set screw.

The square nut with set screw (2a) serves as a fixed stop for the sensor (switching position when changing sensors). Parts are included in the scope of delivery of the sensor mounting kit.

Switch activation is done by magnets in the carriage.

Overview

Inductive sensors and mechanical switches for CKK/CKR-200

1 Socket and plug

2 Mechanical switch (with attachments)

3 Inductive sensor (with attachments)

4 Switching cam (attachment only at the connection plate)

5 Cable duct

Alternatively, the connection line of the switches can also be attached by cable holder.

Attachment/actuation

The switches are suspended in the upper slot on the Compact Module and secured with set screws (6).

The actuation is done using switching cams (4). This is attached with the screws to the connection plate. Fastening screws are included.

Cable duct

• The additional component is done in the lateral slots of the frame. Fastening screws widen the profile and give the cable duct a secure hold.

The cable duct will accommodate up to two cables for mechanical switches and three cables for proximity switches.

Fastening screws are included.

Socket - plug

Notes:

Socket and plug are not wired.

This allows optimal assignment of switching positions during start-up.

One plug is included.

The plug can be installed in three directions.

For further information, see the "Socket - plug” view.

CKK/CKR-200

Compact Modules fit together perfectly – fast and flexible

Minimal mounting times, maximum efficiency:

Standardized interfaces significantly reduce the effort during mounting.

The mechanical systems have positive-locking interfaces throughout.

They can be quickly and accurately connected together without time-consuming alignment.

The result:

Users can respond flexibly to handling the different applications and tasks.

For more information about connection technology, see Connection technology for Linear Motion Systems and linear axes.

Connection technology for Linear Motion Systems

Commissioning

Parameterization (start-up)

The nameplate contains reference information on the production of the linear motion system as well as technical start-up parameters.

Legend

Position	Symbol	Description	Unit
1	CNR	Customer's part number	-
2	TYP	Short product name	-
3	110	Frame size	-
4	CS	Customer information	-
5	MNR	Part number	-
6	FD	Date of production	-
7	7210	Manufacturing location	-
8	smax	Maximum travel range	mm
9	u	Lead constant without motor attachment	mm/U
10	vmax	Maximum speed	m/s
11	amax	Maximum acceleration travel	m/s2
12	M1max	Maximum drive torque on the motor journal	Nm
13	d	Direction of motor rotation to move in positive (+) direction CW = clockwise CCW = counterclockwise	-
14	i	Transmission ratio	-
15	-	QR code	-

Maintenance

• Lubricant

• Lubrication CKK

Accessories

Combination examples

1)	End of range (‒)
2)	Reference
3)	End of range (+)
4)	Sensors with plug
5)	Sensors with free cable end
6)	Plug
7)	Sensor extensions
8)	Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant
9)	Plug
10)	Adapter

1)	End of range (‒)
2)	Reference
3)	End of range (+)
4)	Screw plug
5)	Sensors with plug
6)	Sensors with free cable end
7)	Sensors with plug
8)	Plug
9)	Passive distributor
10)	Holding plate
11)	Passive distributor
12)	Extensions for passive distributors
13)	Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant
14)	Higher-level control system

Clamping fixtures for Compact Modules

Clamping fixtures for Compact Modules

• Not product-specific documents

• CAD data

• Service

Sliding blocks and springs for Compact Modules

Sliding blocks and springs for Compact Modules

• Not product-specific documents

• CAD data

• Service

Strips for Compact Modules

Strips for Compact Modules

• Not product-specific documents

• Service

Centering rings for Compact Modules

Centering rings for Compact Modules

• Not product-specific documents

• CAD data

• Service

Covers for Compact Modules

Covers for Compact Modules

• Not product-specific documents

• CAD data

• Service

Connection plates for CKK 090 … 200, R0375...15

Connection plates for CKK 090 … 200, R0375...15

• Not product-specific documents

• CAD data

• Service

Connection plates for CKK 090 … 200, R0375...10

Connection plates for CKK 090 … 200, R0375...10

• Not product-specific documents

• CAD data

• Service

Magnetic sensor with free line end

Magnetic sensor with free line end

• Not product-specific documents

• Service

• CAD data

Magnetic sensor with M8x1 plug

Magnetic sensor with M8x1 plug

• Not product-specific documents

• Service

Proximity sensor with free line end

Proximity sensor with free line end

• Not product-specific documents

• Service

• CAD data

Proximity sensor with M8x1 plug

Proximity sensor with M8x1 plug

• Not product-specific documents

• Service

Additional components for inductive sensor

Additional components for inductive sensor

• Not product-specific documents

• Service

• CAD data

Mechanical switch

Mechanical switch

• Not product-specific documents

• Service

• CAD data

Mechanical switch with M8x1 plug

Mechanical switch with M8x1 plug

• Not product-specific documents

• Service

Additional components for mechanical switch

Additional components for mechanical switch

• Not product-specific documents

• Service

Extension pieces - assembled on one side

Extension pieces - assembled on one side

• Service

Extension pieces - assembled on two sides

Extension pieces - assembled on two sides

• Service

Plug-in connector

Plug-in connector

• Not product-specific documents

• Service

Adapter

Adapter

• Not product-specific documents

• Service

Passive distributors

Passive distributors

• Not product-specific documents

• Service

Holding clip

Holding clip

• Not product-specific documents

• Service

Plug screw

Plug screw

• Not product-specific documents

• Service

Extension pieces

Extension pieces

• Not product-specific documents

• Service

Socket and plug

R037540000

Socket and plug

R037540000

• Not product-specific documents

• Service

Socket and plug

R117500153

Socket and plug

R117500153

• Not product-specific documents

• Service

Mounting duct

Mounting duct

• Not product-specific documents

• Service

Switching angle

Switching angle

• Not product-specific documents

• Service

• CAD data

Switch mounting plate

Switch mounting plate

• Not product-specific documents

• Service

• CAD data

Cable holder

Cable holder

• Not product-specific documents

• Service

• CAD data

Nozzle pipe

R3455 031 06

Nozzle pipe

R3455 031 06

• For manual grease guns
• For the lubrication of funnel-type and ball-type lube nipples

• Not product-specific documents

• Service

Frequency meter

Frequency meter

• Not product-specific documents

• Service

Delivery notes

Safety Instructions

Motor attachment

Measurement and test reports

Downloads

	Declaration of Incorporation for single axis Linear Motion Systems Certificate | R320103141 | 2020-06-01 | All languages | PDF | 409k Product Groups: Linear axes and electromechanical cylinders
	Safety Instructions for Linear Motion Systems Manual | R320103152_en | 2015-01-01 | English | PDF | 593k Product Groups: Linear axes and electromechanical cylinders
	Compact Modules CKK, CKR Catalog | R999000499 | 2022-02-01 | English | PDF | 24.8MB Product Groups: Compact Modules Compact Modules CKK, CKR